Kenda K590 tires and Limited Edition decal package Polaris Pursuit Camo paint with 25 in. Stop by today or have one of our trusted dealers contact you. Sport Motorcycles, 2013 POLARIS sportsman 500, Call the Rte 3A Sales Team 978-251-4440WHITEPLOW and WINCHEXCELLENT CONDITION, 2013 POLARIS SPORTSMAN 500, 26 IN TIRES, WINCH, AND 32 MONTHS OF WARRANTY. I want to just mix oil in the gas and quit using the injector. The 1999 Polaris Sportsman 500 lineage continues to be part of the top ATVs of all time for many enthusiasts and riders even after a score from when it first launched. Web1999 Polaris SCRAMBLER 400 4X4 Standard Equipment, Prices & Specs - J.D. Engine Top End Specifications. Put a thin layer of oil around the gasket of the new oil filter. For a better experience, please enable JavaScript in your browser before proceeding. Should you encounter this dilemma and the above causes check out, then consider ruling out the following: Your 1999 Polaris Sportsman 500 owners manual would be your best friend in resolving any of these scenarios. Includes $3400 listed accs. 2013 Polaris SPORTSMAN 500, Used 2013 POLARIS SPORTSMAN 500 ATV owned by our Bloomington store and located in . 2012 FLHX Street Glide 2006 TRX350FM6 FourTrax Rancher (4X4) 2005 Sportsman 500 High Output 2007 And why not? Incorrect bore clearance or piston ring end gap, overtightening during spark plug installation, Standard wear points tie rod ends, axle CV joints, bushings, starter Bendix gears, AWD hubs, and clutches. Then let the motor run for 30 seconds, stop it, and listen as you release the vent line. Polaris atv and light utility vehicle service manual, Offroad Vehicle Polaris Magnum 2x4 Service Manual, Offroad Vehicle Polaris SPORTSMAN 400 2003 Service Manual, Offroad Vehicle Polaris Magnum 330 Owner's Manual, Offroad Vehicle Polaris 1999 SCRAMBLER 500 Owner's Manual Supplement, Offroad Vehicle Polaris 1968 Standart Colt Parts And Service Manual. Websport 400 sportsman 335 4x4 sportsman 500 4x4 sptsmn remington se trail blazer trail boss 250 xplorer 300 4x4 BIG BEND, WI, US. The engine displacement is 498 cm3 (30.45 in3) delivered by a 34-mm Mikuni CV BST carburetor. 2013 Polaris Sportsman 500 H.O. Call or text us today! You'll love our quality products, great value and outstanding customer service. This manual is also suitable for: 2000 sportsman 400, 2001 sportsman 400, 1997 sportsman 400, 1998 sportsman 400, 2002 sportsman 400, 2003 sportsman 400, 1996 sportsman 400, 1996 sportsman 500, 1997 sportsman 500, Web1996 Polaris SPORTSMAN 400. 143. 141. Andy. I'm Kris and this is my blog where I talk about all things related to ATVs, UTVs, dirt bikes, Jeeps, snowmobiles, and more. Inspect the intake valves to see if gunked up with carbon. It is one classic off-road machine with all the bells and whistles the perfect four-wheeler for recreation, racing, or utility. (Nm) Crankcase 8 mm 17-18 (23-24 Nm) Crankcase 6 mm 6-8 (8-11 Nm) Crankshaft Slotted Nut 16 mm 29-44 (40-60 Nm) Cylinder Base Bolts 10 mm 25-29 (34-40 Nm) Cylinder Head Bolts 8 mm 18-20 (24-27 Nm) Drive Clutch 7/16-20 40 (55 Nm) Bolt Flywheel 16 Generally, the Sportsman 500 is bulletproof with no major problems. The Belt Guys Please call or text me with any questions. Integrated front storage box has 6.5 gal. The Sportsman 500 line was such a ground-breaking feat, successfully stopping the Japanese firms from monopolizing the market with their inexpensive, bulletproof dirt vehicles. If there appears to be no wear on the cam lobes, check for burned valves or if clearances are too tight. Pull the oil line off the fitting on the bottom of the oil tank by unscrewing the fitting. Remove the dipstick, fill up the tank with 2 quarts of new engine oil, then reinsert the dipstick. Polaris dealers carry all our brands from RANGER, RZR, Sportsman, GENERAL and Polaris XPEDITION. 1996; 1995; 1994; 1993 $16.64. includes Polaris 4500# winch, Ranger RZR roll cage ext with matching wheel/tire, Dragon Fire HI Boy Doors, Pro Armor 4 Point harness, Aluminum front brush guard, Polaris lock & ride cargo box, AXIA quick release fire ext, Polaris half windshield, Tusk sun Visor, RZR sport roof panel, RZR overhead map bag, RZR under dash bag & optional Bling Star Aluminum roof rack ($400) $15,500.00, Model i'm not gonna open this thread anymore you fawkin nutjob motherfawkers :flipoff2: "Drink bleach and deep throat a garden weasel. What is unusual about the Sportsman 500 is that its mechanical valves tighten up as they age, sometimes even pitting on the seats and valve face. I bought my block off kit from my Polaris dealer. J.D. However, some 1999 Polaris Sportsman 500 parts are prone to faster wear and tear and may require close inspection. It has an 83-millimeter bore and a 70-millimeter stroke. Next, reconnect the oil line to the fitting. Hello. Its compression ratio is 10.0:1. If the cam lobe is bad, then replace it along with the rocker arm. View our entire inventory of New Or Used Polaris Four Wheelers. It managed to best many Japanese name-brands known for their sturdy vehicles with manual transmission. WebSportsman (4X4) Sportsman 500 Trail Blazer ES Trail Boss 250 Xplorer 300 Xplorer 400L Xpress 300 Xpress 400L POLARIS SPORTSMAN 500. Engine Removal. The revolutionary independent rear suspension, paired with EBS and the PVT system, invited more nouveau riders drawn to the vehicles ease of operation and its ability to boost confidence. Polaris 1999 Sportsman 400: Service Manual| Brand: right click on the link and choose "save target as" to download this manual. 95. Hunter Green with HD Wheels and Tires.Aftermarket HD Black and Chrome Wheels and TiresFront Storage Box High Output Engine 4x4Independent Rear Suspension Automatic Transmission872 Miles 118 Hours We take trades and have low interest financing available. Rear-wheel travel remained unchanged. WebStage 1: Top End Pipe with a Boyesen RAD valve and a 38 TMX carb. He also told me to use Mobil 1 in my 4 stroke instead of the Polaris brand. I really like it, just can't keep it right now. Hydraulic Struts Shocks for Polaris Trail Boss 250 300 Front X2 1988-1999 OEM: 7041451. WebWhether youre shopping for an ATV or side-by-side, new or pre-owned, your nearest Polaris Dealer is right around the corner. International shipments are crated and insured for your safety and run 4-6 weeks from port to port. Let's ride! Three years after its inception, some 1999 Polaris 500 Sportsman specs were altered, while most were upgraded. With its single-cylinder, four-stroke engine, all-terrain tires, and, Read More Honda Foreman 400 Specs and ReviewContinue, 1998 saw the release of the mid-sized Arctic Cat 500 44. The engine displacement is 378.7 cubic centimeters delivered by a 34-mm VM34SS Mikuni carburetor, and its compression ratio is 6:9:1. Engine Lower End. Retail prices for both the quads ranged from $455 to $2,460, making the average retail fall between $1,315 and $1,490. Maximum power with the top end pipe is 52.5 HP at 6500 RPM. SmartCycleGuide New York, NY - All rights for the new secondary (driven) clutch bolt is: Step 1 torque bolt to 15 ft/lbs +/- 1ft/lbs. Unscrew the oil sump and oil filter completely and completely drain any remaining oil. of boulder-avoiding ground clearance Bright White automotive style paint with 25 in. They are valued between $2,000 and $2,800. So, make sure to adjust the valve clearance to 0.15mm/0.006 inches for both intake and exhaust. Do this by locating the oil tanks vent line at the front and squeezing it shut with your fingers. Front-wheel travel increased from 6.25 inches to 8.2 inches. 1. Unplug the drain, and allow the oil to drain completely. WebCar Reviews, Ratings & Awards | J.D. It was the worlds first off-road 44 to sport independent rear suspension, greatly influencing the mechanical design of all-terrain vehicles that followed after. WebPolaris Xplorer 400 Specs & Features. JavaScript is disabled. WebSpecifications IDENTIFICATION Type Sport ATV ENGINE Displacement (cc) 378 Cylinders 1 Engine Stroke 2 TRANSMISSION Number of speeds Variable SPECIFICATIONS Make sure youre protected! Power comes from a 2-stroke, single Model Year, Model Number, Engine Serial Number, Factory Warranty, Extended Service Contract (ESC), Guides and Manuals, Product Recalls and Safety Bulletins. EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. volume On-demand true AWD maximizes traction A full 11.25 in. Price includes the Honcho storage bags as well as the battery maintainer. We've been in business for almost 30 years developing world-class CVT Clutch Kits. Fits most Polaris ATV, except 600 & 700cc models. This premium rec-utility vehicle can tackle water crossings, straightaways, bumpy terrain, and twisty trails as you go about your work or outdoor adventure while providing superb ride quality without any hassle. He told me to use their synthetic oil and mix 40:1. of course he said to use polaris oil.castor 927 is most likely superior and cheaper. $7,500.00 2106364428, Category 89XJ, 4.0L, AW4, D30, D44, 33s, homefab dakota and RE lift. Domestic shipments are moved via enclosed trailer and fully insured - normally a 2 week window. 2003 Polaris Sportsman 500 Specs and Review, Suzuki Quadzilla 500 Specs & Review (QuadRacer LT500R), 15 Best Maine ATV Trails: Off-Road Riding (ATV/UTV). Step 2 tighten; 180 degrees +/- 5 degrees. ), Category I run 40:1 in my dirtbike don't know if that helps?. Place an oil pan directly beneath the oil tanks drain plug bolt. volume On-demand true AWD maximizes traction A full 11.25 in. Aug 11, 2022 helpful Leading up to our test of the 2019 Polaris Sportsman XP 1000, The past two seasons have brought about a number of small, but significant, changes, along with a rival that has been dramatically improved. As an Amazon Associate, I earn from qualifying purchases. Sportsman 400: 83 x 48 x 48 in (210.8 x 121.9 x 121.9 cm) 688 lb (312 kg) Sportsman 450 (2014-2020) 83 x 48 x 47 in (210.8 x 121.9 x 119.4 cm) 701 lb (318 kg) Sportsman 450 (2021-present) 83 x 48 x 47 in (210.8 x 121.9 x 119.4 cm) 700 lb (317.5 kg) Sportsman 550: 83.25 x 47.6 x 50.75 in (211.4 x 120.9 x 128.9 cm) 575 lb (261 kg) Mbike - Catalogue. We offer amazing rates for shipping both internationally and domestic. 2. Disclosure: We may get commissions for purchases made through links in this post. When possible, Off-Roading Pro uses affiliate links. Most Popular without EBS Part #: HP2003 Only $62.02 Add to Cart OR Polaris Dayco HPX (High Performance Extreme) Belt. It will also include the Alamo Cycle Plex Service plan which is unlimited free oil changes , fluid changes and scheduled maintenance. Polaris 1996 Sportsman 4x4 ; Polaris 1996 Xpress 400 ; Polaris Can anyone tell me the head bolt torque and cylinder jug bolt torque values for a 1996 Polaris 400 Sportsman 4X4 2 stroke engine? ", I always ran 40:1 castor 927.I miss that smell. This system enabled the four-wheeler to go through wooded trails and uneven surfaces unscathed, giving riders a feeling of safety while riding outdoors. And because the 1999 Polaris Sportsman 500 owners manual is scarce, here are steps below: After completing the oil change, determine that the oil pump is primed and ready. Polaris 1999 Sportsman 400 Service Manual (505 pages), Recommended Lubricants, Fluids and Capacities, Maintenance and Tune-Up Torque Specifications, Vernier Caliper, Dial Caliper and Digital Electronic Caliper, Electronic Throttle Control Switch Testing, Engine Speed Erratic During Speed or Load Changes, Drive Belt Not Operating Smoothly in Primary Sheave, Throttle Cable/Electronic Throttle Control Adjustment, Steering System and Front Suspension Inspection, Wire Harness, Control Cables and Hose Lines, Automatic Compression Release Mechanism Testing, Camshaft Chain and Sprockets Installation, Engine Top End Tightening Torque Specifications, Recoil Starter Disassembly and Starter Rope Removal, Water Pump Mechanical Seal and Bearing Replacement, Shaft End Float Measurement and Shim Selection, Oil System One-Way Check Valve Break-In Procedure, Starting Enrichment (Choke) Cable Removal/Installation, Polaris Variable Transmission (PVT) Air Cooling System, Shift Weights and Driven Pulley Specifications, Shift Shafts Removal/Inspection/Installation, Output Shaft End Play Inspection and Adjustment, Output Shaft Gear Backlash Inspection and Adjustment, Transmission Gearcase Oil Seal Inspection and Replacement, Transmission and Shift Linkage Torque Specifications, Front Drive Axle, Boots and CV (Constant Velocity) Joints, High-Beam Headlight Case Removal/Installation, Grille-Mounted Low-Beam Headlight Bulb Replacement, Taillight/Brake Light Bulb and Lens Replacement, Right Handlebar Switch Housing Replacement, Left Handlebar Switch Housing Replacement, Key Switch or Ignition Switch Replacement, Rear Axle Bearing Carrier Bearing Replacement, Front Master Cylinder Removal/Installation. reserved. Grippy stock tires, center-mounted digital instrument pod, under-seat air box, cleverly-designed composite racks, and built-in storage are some of the vehicles usual features. Reinstall the drain plug bolt of the oil tank by tightening it with a socket wrench. While there are conflicting views about this, the truth is other ATV manufacturers have taken inspiration from Polaris brainchild. Web1996 2004 Polaris 400 500 Sportsman ATV Online Service Manual. This success later propelled the company to venture into ATV, motorcycle, and electric vehicle production, where it continued to show its ingenuity through innovation. The Clutch Guys Repeat this final step and only stop when you hear air rushing out of the vent line as you release it. Cars for Sale Insure your 1999 Polaris for just $75/year* #1 insurer: 1 out of 3 insured riders choose Progressive. Four Wheeler, 2013 Polaris Sportsman 500, Get ready for hunting season or ride for pleasure! Power. Fuel tank capacity is 5.25 US gallons/19.87 liters of regular unleaded gasoline with a minimum PON of 87. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Webfor Sale What is a Polaris SPORTSMAN? Kenda K590 tires and Limited Edition decal package, 2013 Polaris Sportsman 500 H.O., 2013 Polaris Sportsman 500/HO FOR SALE **PRICE REDUCED** -Only 37.6 hours -Just like new with no dents or scratches -2500lb Winch on front -Handlebar Guards I am selling my Sportsman and need to get rid of it pretty quickly. SPORTSMAN 500 HO, Model I know my boss has a Polaris 250 and he did the same thing your doing, however I dont know what he ran for a fuel/oil mixture. Part #: WebBrowse a wide selection of new and used POLARIS SPORTSMAN Farm Equipment for sale near you at TractorHouse.com Please click above to apply for financing. Reposition the oil pan directly below the drain plug bolt. View online or download Polaris 1999 Sportsman 400 Service Manual Engine Top End Tightening Torque Specifications. Initially, you would want to check on the cams. It is excellent in areas otherwise inaccessible by a full-sized vehicle. You can also get a OIP block off plate and completely remove the oil pump. WebPolaris 1999 Sportsman 400: Service Manual | Brand: Polaris | Category: Offroad Vehicle | Size: 47.62 MB | Pages: 505. Given the situation, the American firm, Read More 2003 Polaris Sportsman 500 Specs and ReviewContinue, Earning a nickname coined fromGojiraorGodzilla, the Suzuki Quadzilla 500 is every bit as powerful and formidable as JapansKing of Monsters.Since its inception, this iconic sport, Read More Suzuki Quadzilla 500 Specs & Review (QuadRacer LT500R)Continue, The recent millennia saw the rise of V-belt transmission, four-stroke, fuel injection, and the Yamaha Grizzly 660. A forum community dedicated to custom off-road vehicle owners and enthusiasts. Search Tips. Integrated front storage box has 6.5 gal. Strut Shock Pivot Ball Spacer Washer Kit for Polaris Sportsman Ranger Magnum Scrambler Trail Blazer Trail Boss Xplorer Xpedition Xpress Big Boss ATP ACE. Replace the washer from the drain plug bolt with a new one. 2012 FLHX Street Glide 2006 TRX350FM6 FourTrax Rancher (4X4) 2005 Sportsman 500 High Output 2007 Come join the discussion about trail reports, builds, performance, modifications, classifieds, troubleshooting, fabrication, drivetrain, and more! The Fora platform includes forum software by XenForo. WebPolaris Sportsman 500 H.O 1996 Motorcycle Photos and Specs. I run 32:1 in my 95 trailboss. EPI Discard the oil filter. Make sure that the fittings internal oil screen is clear use compressed air to clear this. DECATUR STORE- AUTOMATIC 4X4 ON DEMAND. PLUS you get tech support with a WebPolaris 1999 Sportsman 400 Pdf User Manuals. Check out hot seat performance, ritter cycle or stazwerx for that item and other hop up stuff. The 1999 Polaris Sportsman 500 maker began in the industry as a snowmobile manufacturer put on the map by the 1956 Polaris Sno Traveler. The superior throttle response of the 38 TMX flatslide carb is combined with the strong midrange pull a Boyesen RAD valve. I believe the chassis were the same, with liquid cooled two-stroke engines and chain drive to both axles. WebThese changes not only enhanced the four-wheelers already superb handling but also lent to the Polaris Scrambler 400 top speed of 70 mph. $94.95 $ 94. 4X4 Automatic. EPI also offers high quality replacement driveline parts such as Axles, U-Joints, CV Joints, Front End and Suspension parts, Brakes and more. Web2013 POLARIS Sportsman 500 H.O., Legendary smooth ride and handling. 1999 Polaris Scrambler 400 Specs & Features Engine. Inquire about brake or clutch problems when canvasing anything below $1,000. Despite its weight, the 1999 Polaris Sportsman was a fantastic machine. We're known by a lot of different names. Thanks. WebCan-Ams torque procedure. Give our sales team a call today - or fill out the contact form below. Place it on the bottom of the motors oil sump and below the oil filter. Cars for Sale Insure your 1999 Polaris for just $75/year* #1 insurer: 1 out of 3 insured riders choose Progressive. WebHome ATV Polaris 1996 1996 Polaris Sportsman 400 4x4 ATV Parts 1996 Polaris Sportsman 400 4x4 ATV Parts Drive Belt: Polaris Dayco ATV Max Belt. * Motorcycles for Sale Find 1999 Polaris listings for sale near you. The 400L models had the older Trail Boss/Magnum style body and the Sportsman was a new body that evolved over the next few years and was characterized by the unique headlight/instrument pod. I rode it a few times and it has since sat in my garage. Everything runs great and the ATV was taken to the Polaris dealer in Louisville for it's initial service. Clymer - Polaris ATVS 1985-1995 Power and Associates Go J.D. FINANCING AVAILABLE WITH PAYMENTS AS LOW AS $70-$75 PER MONTH (W.A.C. The oil injector is messed up on a Polaris Sportsman 400 we have. EPI Performance This machine meant good news for the farmer but not so much for the, Read More Arctic Cat 500 44 Specs and ReviewContinue, 2003 was a critical year for the Polaris Sportsman 500 lineup, just having had its breakthrough the year before. Cooling fan settings temporarily differed for 1997 models but went back to original on/off-limits for 1998 and later-year models. Consumers enjoy tons of benefits plus an affordable price point with the Sportsman, setting it apart from the competition. Step 3 - Apply blue Loctite to the set screw and torque to 48 ft/lbs. The rear output shaft brake caliper changed from being controlled separately to either front or rear master cylinders. I love to explore earth's natural terrain and share my experience. J.D. LOW MILES! Then screw it into place by hand until it is against the motor, tightening the oil filter by an additional 1/4 turn. Get it Jun 23 - 27. Everything is brand new! Power Navigation. Sportsman 500 HO, 2013 Polaris Sportsman 500 HO. Enter your VIN number to find important information about your vehicle. Engine A two-stroke, liquid-cooled oil-injected engine powers the quad. Engine. Powersports lending rates as low as 1.99% ARP and monthly payments as low as $99 per month. Whether the company gets credit or not for being first, what is ultimately more important is that this ingenious feature has translated into the highly-engineered off-road behemoths of today. FINANCING AVAILABLE WITH PAYMENTS AS LOW AS $70-$75 PER MONTH (W.A.C.) 89XJ, 4.0L, AW4, D30, D44, 33s, homefab dakota and RE lift. Web1999 Polaris SCRAMBLER 400 4X4 Standard Equipment, Prices & Specs - J.D. Light indicator colors of transmission, override, and electronic throttle switches were changed. Idle speed slightly changed too from 1,100-1,300 RPM to 1,000-1,400 RPM. This garage stored ATV has very low hours and very low miles as only used a few times. Valve Clearance Polaris Sportsman 400 4x4 Repair Manuals - Powersports ID https://www.powersportsid.com > > Polaris Results 1 - 11 of 11 - Polaris. Polaris Inc. is an American manufacturer that has pioneered some of the most remarkable ATV technology we know of today, namely: the automatic transmission, independent rear suspension, and electronic fuel injection (EFI). Thanks for any inquiries and hope I can find it a good home. Year: 2005 Polaris Predator 500 Troy Lee Edition $1,999. The composition of cam lobes changed from soft metal to a sturdier material. Power. Browse Polaris SPORTSMAN 400 Four Wheelers for sale on AtvTrader.com. SPECIFICATIONS TORQUE SPECIFICATIONS Fastener Size EC38PLE Ft. Lbs. It has a dry-sump lubrication system. 93 Dodge W250 Clubcab LE, Cummins, getrag 5spd, 3.54s, straightpipe. Insure your Motorcycle for as low as just $75/year. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Have service records. The wheeler was especially favored by hunters and off-roaders for its hauling capabilities and hardiness. Following closely behind the Raptor, this almost-big-bore machine, Read More Yamaha Grizzly 660 Specs and ReviewContinue, Theres no better way to enjoy the great outdoors than riding your ATV in The Pine Tree State. Carburetor size was increased for the Remington Special Edition (RSE) trim and more recent Sportsman 500 versions from 34 mm to 40 mm. WWW.ROADTRACKANDTRAIL.COM Give us a call toll free at 877=870-6297 or locally at 262-662-1500. Lock the motors parking brake, start it, and let it idle for 2-3 minutes. Kenda K590 tires and Limited Edition decal package Polaris Pursuit Camo paint with 25 in. Youd just have to switch to a single throttle cable. AtvTrader.com always has the largest selection of New Or Used Four Wheelers for sale anywhere. As an Amazon Associate, I earn from qualifying purchases. Even beyond its 15-year production run, the 1999 Polaris Sportsman 500 continues to be a testament to Polaris highly-esteemed product line.